Ultim Suite

Master box and pallet optimiser

Pack a product into master boxes, stack them on pallets and load a 40 HQ container.

Recommended master box

Mixed load: 3 blocks
Exterior
60 x 40 x 28.1 cm
600 x 400 x 281 mm
Interior
58 x 38 x 26.1 cm
wall 10 mm
Products per box
37
37 units
Gross weight
13.75 kg
net 12.95 kg
CBM per box
0.067 CBM
carton volume
Carton cost per product
0.049
carton cost / products per box
Freight cost per product
0.200
freight cost / products per container

Factory loading instructions

Product 200 x 130 x 50 mm, 0.35 kg each. Carton 600 x 400 x 281 mm.

Block 1: 2 along the 200 mm length, 7 across the 50 mm width, 2 high, 28 units.

Block 2: in the remaining space, turned 90 degrees, 3 along the 50 mm length, 1 across the 200 mm width, 2 high, 6 units.

Block 3: in the remaining space, turned 90 degrees, 1 along the 130 mm length, 3 across the 50 mm width, 1 high, 3 units.

Result: 37 products per carton = 37 products. Gross weight 13.75 kg (net 12.95 kg, carton tare 0.8 kg).

Void filler required

Insert a filler of 25.5 x 380 x 261 mm against the largest empty pocket to immobilise the load.

L 600 mmW 400 mm
Top view: 3 blocks, length x width
L 600 mmH 281 mm
Front elevation: length x height
Height layers

Pallet plan

Boxes per layer
2 x 2 = 4
Layers
7
Boxes per pallet
28
Products per pallet
1036
Stack height
2117 mm
max 2200 mm
Pallet fill
68%
product / envelope volume
Cost per pallet
50.40
28 x 1.80
Pallet weight
385 kg
EUR 1200 x 800
1200 mm800 mm
Top view: 2 x 2 = 4 boxes
7 layers2117 mm total
Side elevation: 7 layers on a 150 mm base

Container (40 HQ)

Usable volume
64.000 CBM
Boxes per container
948
CBM based
Products per container
35076
Freight cost per product
0.200
7000 / container

Indicative single-ref figure for costing. A real container is weight-limited and usually loaded with more than one reference, so treat this count as a planning number, not a shipping limit.